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PCTG vs PETG

Representative comparison using published technical data sheets. PETG reference: Ultimaker PETG TDS
✅Source.
PCTG reference: Essentium PCTG TDS
✅Source.
AttributePCTG FilamentPETG Filament
Polymer FamilyCopolyester (often positioned as chemically similar to PETG)Copolyester (glycol-modified PET family)
Specific Gravity1.23 g/cm³1.27 g/cm³
Glass Transition (Tg)76 °C77.4 °C
Heat Deflection Temperature (under load)76 °C @ 0.45 MPa; 64 °C @ 1.8 MPa76.2 ± 0.8 °C @ 0.455 MPa
Vicat SofteningNot listed in this TDS82.9 ± 0.4 °C
Tensile Modulus (printed part data)1.71–1.86 GPa (orientation-dependent)Not listed on the thermal page; varies by print orientation in this TDS
Impact (Notched Izod)4.7–7.5 kJ/m² (orientation-dependent)Not listed in this TDS
Published Nozzle Range (example TDS)250–270 °CNot listed in this TDS
How To Read These Numbers Treat values as reference points, not a universal rule. Filament blends, colorants, and print conditions change outcomes, especially for impact and layer direction.

If you see PCTG filament and PETG filament marketed as “close cousins,” that’s fair.
Both sit in the copolyester space and often aim for a clean look with solid toughness.
The real difference is usually the balance: one leans into impact and clarity, the other leans into wide availability and familiar behavior.

PCTG vs PETG is a practical comparison because both materials are widely used as 3D printing filament in FDM/FFF.
They are copolyesters, so they share a similar “feel” in many prints: good layer bonding, smooth surfaces, and a naturally clean look.
Still, PCTG filament is often chosen when makers want an extra push toward impact strength and optical clarity, while PETG filament remains a popular all-around choice.

  • Copolyester family
  • Tg around mid-70 °C
  • Clear-part friendly
  • Impact-focused options
  • Orientation matters

Material Identity and Chemistry

What “PCTG” Usually Means in Plastics

In plastics terminology, PCT-G is commonly described as a glycol-modified version of PCT and is known by the chemical name
polycyclohexylene dimethylene terephthalate.
It is frequently associated with high clarity and very high impact strength in engineering plastics descriptions
✅Source.

  • Family: copolyester (amorphous-style behavior is common in many grades)
  • Positioning: often discussed as chemically similar to PETG, with a different emphasis
  • Typical theme: clarity + toughness + stable appearance

What “PETG” Means in Filament Branding

PETG filament is typically presented as a glycol-modified polyester aimed at easy processing and consistent results.
In practice, many PETG spools are tuned for a balanced mix of stiffness, toughness, and surface finish.
The most important detail is that PETG can vary widely by formulation, so the “same” PETG label can still hide real differences in flow and feel.

  1. Base family stays similar, yet additives can shift results
  2. Color and fillers can change gloss and impact
  3. Brand-to-brand ranges are normal, even for Tg and HDT

Thermal Behavior and Key Temperatures

Glass Transition (Tg)
The “softening shift” region where an amorphous plastic moves from glassy to rubbery behavior. ISO 11357-2 is an established DSC method reference for determining Tg in plastics
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Heat Deflection Temperature (HDT)
A load-based temperature indicator that helps compare how a plastic responds when warmed under a defined stress. ISO 75-2 covers determination of the temperature of deflection under load for plastics
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Vicat Softening
Another softening indicator, often used as a quick comparison point for “when the surface starts to give” under a defined needle load.

The table at the top shows Tg for both materials landing in a very similar zone.
That means PCTG filament and PETG filament can behave alike when a part is sitting near warm air, electronics, or indirect heat.
The better lens is to look at HDT and the test load, because it’s closer to “real stress” than Tg alone.

Relative Emphasis (Generic Trend)
(not a spec sheet)

Impact Feel

PCTG

PETG

Clarity Potential

PCTG

PETG

Warm-Use Comfort

PCTG

PETG

Mechanical Behavior in Printed Parts

With PETG filament and PCTG filament, the big mechanical story is rarely “the polymer alone.”
It’s the printed structure: layer lines, infill angles, and wall paths.
That’s why technical sheets often show multiple orientations for tensile and impact.

What Usually Stays Consistent Across Brands

  • Both often deliver a tough feel compared to brittle plastics
  • Both can show strong layer bonding when tuned well
  • PCTG is commonly positioned toward impact-heavy applications
  • PETG is commonly positioned as a reliable all-rounder

When a datasheet lists multiple values for the same test, it is not “messy data.”
It is the honest part of FDM reality: printed parts behave differently along different axes.
For PCTG and PETG, that axis sensitivity is often the biggest reason two prints can feel very different even if they look identical.

Surface Finish, Clarity, and Visual Style

If your project cares about looks, PCTG filament and PETG filament are both in a good place.
Copolyesters often deliver a naturally smooth surface and a clean shine.
Many PCTG descriptions lean heavily on high clarity, while PETG is known for a broad range of finishes from glossy to soft matte.

Clarity Notes That Matter

  1. Geometry can change perceived clarity more than the label on the spool
  2. Layer interfaces scatter light; fewer internal boundaries usually looks clearer
  3. Colorants can shift transparency even inside the same polymer family

Chemical Resistance and Moisture Behavior

PETG filament and PCTG filament are often chosen for everyday environments because copolyesters tend to handle many common exposures well.
Still, “chemical resistance” is not a single switch.
One PETG technical sheet presents a simple rating approach (Good, Fair, Poor) across broad chemical groups, and it also reports a maximum water absorption rate in a controlled humidity setting
✅Source.

What “Chemical Resistance” Usually Means on Filament Sheets
It is typically a comparative rating for short contact vs longer storage contact, not a promise of universal compatibility.
Most sheets keep it broad on purpose, because concentration and time change everything.
Moisture Is Part of the Story
Copolyesters can absorb moisture from air, and that moisture can influence surface quality and consistency.
Some manufacturers show moisture curves and drying guidance to keep outcomes stable.

Processing Notes That Affect Data Quality

A big reason PETG filament and PCTG filament feel “different” across brands is that copolyesters are sensitive to moisture and thermal history.
One copolyester technical document highlights a practical target moisture level before processing and notes that moisture can contribute to hydrolysis-related degradation if not controlled
✅Source.

If you are comparing datasheets, try to compare like with like:
test standard, sample type, and print orientation.
That’s where the real meaning is, especially for impact and deflection under load.

Author

Beverly Damon N. is a seasoned 3D Materials Specialist with over 10 years of hands-on experience in additive manufacturing and polymer science. Since 2016, she has dedicated her career to analyzing the mechanical properties, thermal stability, and printability of industrial filaments.Having tested thousands of spools across various FDM/FFF platforms, Beverly bridges the gap between complex material datasheets and real-world printing performance. Her expertise lies in identifying the subtle nuances between virgin resins and recycled alternatives, helping professionals and enthusiasts make data-driven decisions. At FilamentCompare, she leads the technical research team to ensure every comparison is backed by empirical evidence and industry standards.View Author posts

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